MONITORING AND TOTAL TRACEABILITY

• Administrative

  • Data from location, work (Cost Center) and clients

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• Operative

  • NDT Requestt (managers and requesting areas)

  • Weld dates and END order dates

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• Construction Management

  • Booklets, Lines and Isometrics, sheets and revision; Stretches and / or KM for Pipelines

    • Isometrics: P&ID, Line Size, Fluid Service, Systems, Lines, Piping Class, Leaves and Rev., Spooles

    • Pipelines: Special crossings, Splices, Valves, among others

  • Insert links to important documents and even the isometry drawings directly to the system.

  • Provide the system with the percentages of non-destructive and variable heat treatment tests (before and after). Painting Schemes, Tracing, Application Standards, Systems and Subsystems.

  • Indicate the ranges of welds for each isometric or Section / Km in pipelines and the system will automatically enter them into the welding map containing all the critical information of the isometric and without duplications or shortages.

  • Calculate production equivalent inches in real time.

  • Calculate minor diameter welded in a combination of materials with different measures. Eg: Pipe / Sockolet; Pipe / Tee Reduccion; etc

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• Design

  • Discriminate welds of supports and normal welds

  • Discriminate Field welds from Shop welds (FW / SW)

  • PH Id, dates PH, Test Pack, Circuits and Systems & Subsystems

  • Traceability of Materials

    • Traceability Codes by Lot or Unit

    • SAP Traceability Codes

    • Diameters and schedules

    • Material Quality and Descriptions

    • Heat Nro and Certificates

    • Materials with Impact / NACE requirements

    • Providers

  • Types of welds

    • Butt, Fillet, etc​

  • Joint types

    • Welded, Flanged, Electro Fusion, etc

  • SPOOLS identification

  • Paq y Tracing

  • Painting schemes and shipments of pieces to paint

  • Isolations

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• Production

  • Flexible identification of welds.

    • Shop Weld: Allows you to place letter before and after the meeting number.

    • Ducts: Allows to place pipe numbers of pipes, (before and after welding); Progressive combined with the measurement of the tubes automatically.

  • Tell the system if there are welds that should be considered outside the test percentage.

  • Management of Eliminated and / or Cut welds; Finished; Arrested by the client, among other states

  • Welders participating in the weld (singles, pairs or more)

  • Dates of welds and final assemblies, in workshop and field.

  • Visual inspections and WPS used in each weld performed

  • Colors in WM to quickly identify production pending, tests pending, repairs pending.

  • Record release status by dates, of the following processes: Assembly, Welding, Inspection, END, Shot, Paint, Coating, Dispatch, Reception, Assembly; as well as record the documentation generated, in each process.

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• Non destructive test

  • Quickly mark and retrieve welds that must be retested for non-satisfaction.

  • Available tests: Thickness Measurement, Magnetic Particles, Ultrasound, Penetrating Liquids, Industrial Scintigraphy, Thermal Treatment.

    • NDT orders with identification sticker, for quick location in the field.

    • Defects and Results Management

  • Repair management, Repair stamp, WPS used, date and result.

  • Repair decals for quick identification of the defect location for the repair welder.

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• Reports

  • Design and configure your own reports using templates

  • All reports are issued in MS EXCEL format

  • Types of reports

    • Welding Map
    • Visual inspection

    • Welding Parameters

    • Traceability of Materials (long and short description)

    • NDT, HT orders, Repairs

    • Production control

    • among others

  • Welding Map​

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• Indicators

  • All indicators are issued in MS EXCEL format

  • Types of Indicators

    • SPOOLES closing status

    • LINE / ISOMETRIC closing status

    • Production and Rejection of Welders (by Welder and / or Piping Class)

    • Distribution of Status NDT Welders

    • Types of rejections committed (by welder, EPS, General, etc.)

    • NDT Production by Piping Class

    • General Rejection Percentage

    • Production Advance (by quantity, inches, date range)

    • State of the Joints

    • among others

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• Import and export

  • Import daily output from an excel into the system. SISCORP is responsible for verifying that the imported information is consistent and correct

  • Export all pending earrings in MS EXCEL format. (Production and / or NDT)

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